Senior Manufacturing Engineer - Polymers - Thompson, CT

About Our Client

My client is a leading Industrial Manufacturing company, specializing in high-quality glass and polymer products for the medical, scientific, and defense industries. With a strong focus on innovation, sustainability, and precision engineering, my client is committed to delivering exceptional products that meet the evolving needs of their global customers.

• Develop, evaluate, and improve manufacturing processes for glass and polymer fiber production, ensuring efficiency, quality, and cost-effectiveness.
• Lead lean manufacturing and Six Sigma initiatives to reduce waste, increase productivity, and enhance overall operational performance.
• Conduct root cause analysis (RCA) and implement corrective actions for process inefficiencies and quality issues.
• Oversee automation and advanced manufacturing technologies to enhance production capabilities.
• Provide technical expertise and leadership in troubleshooting fiber extrusion, drawing, coating, and curing processes.
• Collaborate with production teams to resolve equipment and process issues, minimizing downtime and maximizing output.
• Develop and maintain process documentation, including Standard Operating Procedures (SOPs), work instructions, and PFMEAs.
• Work closely with R&D, Quality, and Supply Chain teams to integrate new materials and technologies into production.
• Develop and validate new manufacturing processes for innovative fiber products and ensure a smooth transition from pilot to full-scale production.
• Optimize raw material usage, fiber composition, and process parameters to achieve desired mechanical, thermal, and chemical properties.
• Ensure compliance with ISO 9001, ISO 14001, and industry-specific standards, implementing best practices for quality control.
• Participate in audits, customer visits, and regulatory assessments to maintain high-quality standards.
• Analyze production data and quality metrics to drive continuous improvements in product consistency and performance.
• Identify cost-saving opportunities through process enhancements, energy optimization, and waste reduction.
• Develop capital investment proposals for new equipment, process modifications, and automation projects.
• Lead cross-functional teams to implement value engineering initiatives.

MPI encourages applications from minorities, women, the disabled, protected veterans and all other qualified applicants.

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, Materials Science, or a related field.
• 5+ years of experience in manufacturing engineering, preferably in glass or polymer fiber production.
• Expertise in fiber processing technologies, including extrusion, spinning, drawing, coating, and curing.
• Strong knowledge of lean manufacturing, Six Sigma, and process optimization methodologies.
• Experience with automation, PLCs, and advanced manufacturing technologies is a plus.
• Proficiency in CAD software (AutoCAD, SolidWorks) and process simulation tools.
• Knowledge of ISO standards, OSHA regulations, and environmental compliance.
• Excellent problem-solving, analytical, and project management skills.
• Strong communication and leadership abilities to drive cross-functional collaboration.

• Work with cutting-edge technology in glass and polymer fiber manufacturing for diverse industries.
• Opportunity to lead major process improvement and innovation projects.
• Competitive salary, comprehensive benefits, and career growth opportunities.
• Collaborative, high-performance work environment focused on excellence and innovation.